LEADING CUSTOM ALUMINUMEXTRUSION MANUFACTURER

From mold design to precision CNC machining and surface treatment.
Providing one-stop aluminum profile solutions with 30 years of industry expertise.

aluminium heat sink extrusion

Our premium aluminium heat sink extrusion profiles are precisely engineered to deliver maximum thermal dissipation and cooling efficiency for high-power modern electronics. Extruded from top-grade 6000-series aluminum alloys with superior thermal conductivity, these cooling components feature optimized dense fin geometries designed to expand surface cooling areas while maintaining a lightweight footprint. Ideal for IGBT modules, LED chipsets, solar inverters, and telecommunication hardware, they ensure stable long-term performance and reliable heat management.

Key Specifications & Parameters

Parameter Specification / Options
Product Name Industrial Aluminium Heat Sink Extrusion / Cooling Profile
Material Grade 6063-T5, 6061-T6 Aluminum Alloy (High thermal capabilities)
Thermal Conductivity Approx. 200-220 W/(m·K) (Based on 6000-series metrics)
Fin Ratio & Structure Custom dense fins (High aspect ratios supported based on design limits)
Surface Treatment Black Anodized, Clear Anodized, Sandblasting, Mill Finish
Deep Processing CNC Precise Milling, Precision Face-milling (For flat base mating), Tapping, Drilling, Length Cutting
Profile Configurations Comb-shaped, Cylindrical, Wave-shaped, or Custom Heavy-duty Geometries
Custom Service Full OEM/ODM engineering customization based on CAD/STEP drawings

Product Applications

  • Power Electronics & Modules: Thermal management cooling frames for heavy-duty IGBT modules, variable frequency drives (VFD), welding equipment, and telecom servers.
  • LED Lighting Infrastructure: High-efficiency linear light housings, stadium high-bay lighting radiators, and outdoor architectural streetlamp enclosures.
  • Automotive & New Energy: Specialized cooling plates, motor controller heat sinks, and battery management components (BMS) for hybrid and electric vehicles.
  • Solar Power Converters: Heavy-duty passive or forced-air cooling channels designed to protect sensitive commercial solar inverters and grid-tied systems.

Product FAQ

Q1: Why is black anodizing highly recommended for extruded aluminium heat sinks?

A1: Anodizing protects the profile from oxidation, but black anodizing specifically maximizes the surface emissivity coefficient. This substantially improves heat dissipation through radiation, making it significantly more effective in natural convection or enclosed environments where forced airflow is unavailable.

Q2: What is your capability regarding base flatness for electronic module mounting?

A2: Air gaps between power modules and the heat sink base drastically degrade cooling performance. We utilize advanced post-extrusion precision CNC face-milling and diamond fly-cutting to eliminate any microscopic surface bowing, achieving strict flatness tolerances to ensure maximum thermal interface contact.

Q3: What are the limiting factors for extruding high-density cooling fins?

A3: The limiting factor is the aspect ratio (fin height to fin gap). Extremely narrow gaps with ultra-tall fins can generate intense extrusion pressure that risks fracturing the tooling steel die. Our engineering team reviews each CAD profile to optimize fin densities within safe extrusion metrics, and we also offer alternative custom solutions if limits are exceeded.

Q4: Can we order custom cut-to-length heat sinks with pre-drilled thread mounting arrays?

A4: Yes, absolutely. We offer full-service deep-processing capabilities. We can supply your heat sink profiles cut to exact custom millimeter lengths, with pre-drilled and tapped holes precisely configured to your electronic component layouts for immediate out-of-the-box hardware integration.

Precision Aluminum Manufacturing & Custom OEM/ODM Services

Expert in Aluminum Extrusion, Deep Processing, and Finished Products.

OEM & ODM aluminum extrusion manufacturing capabilities from Jiju Aluminium
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